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Discover Gigali Energy for custom Li Battery Solutions


Image of Gigali Lithium pouches

Introduction to Gigali Li Batteries

When it comes to energy storage solutions, the name Gigali is synonymous with innovation, quality, and versatility. With a focus on research and development, Gigali has carved a niche for itself in the realm of ultra-thin, special-shaped lithium batteries and battery packs. Let's delve into the fascinating world of Gigali's product range, their unique capabilities, quality certifications, and the myriad applications they serve.

Cutting-Edge Research

Gigali is steadfastly committed to R&D, particularly in the area of ultra-thin and uniquely shaped lithium batteries. Their technological prowess is considered to be at the forefront within the industry. This commitment to innovation ensures that they are continually pushing the boundaries of what's possible in battery technology.


Application of New Materials

One of the standout features of Gigali Li batteries is the use of robust, corrosion-resistant current collectors and high-strength adhesives. These materials allow the battery to endure multiple bends without any damage. Moreover, the batteries boast an ultra-thin design, with some models being as thin as 0.35mm. These features contribute to the battery's long lifespan and extremely low self-consumption rates.


Self-Developed Battery System

Gigali employs a proprietary battery system that offers high dimensional stability. This means that the batteries neither expand nor shrink during storage. The system also allows for customisation, enabling the creation of soft-pack batteries in various shapes to meet specific needs.


Battery Pack with EMS

Gigali's in-house R&D team is adept at solving complex design challenges in battery solutions. They cover all aspects, from pack assembly and shell structure to electronics, BMS/PCM, thermal considerations, power management software, and cable connectors. This comprehensive approach ensures efficiency, safety, and top-notch product quality.


Quality Control (QC)

Quality is not just a buzzword at Gigali; it's a way of life. Each product is tagged with a barcode, allowing for traceability right from the mixing stage to the final pack assembly. Their multi-step procedure ensures that every single cell undergoes rigorous quality control, leaving no room for errors.


Applications for Gigali Batteries

Wearable Technology: Customisation and Flexibility

Custom Wearable Battery Series

Gigali's wearable batteries are designed for high safety performance and can be customised to any shape. They support high-rate discharge and quick charging capacity.

Image of various Gigali Li Batteries for use in Wearable Applications

Wearable Battery Features

  • High safety performance: no possibility of internal short circuit

  • Any shape: tailored to your unique requirements

  • Thickness: 0.4 - 8mm; width: 6-50mm

  • Performance: Support for high discharge rate, fast charging

  • Wide operating temperature: -50°C to +50°C or -20°C to +80°C

Wearable applications

These batteries are ideal for:

  • Bluetooth headsets

  • VR headsets

  • Smart shoes

  • Heating apparels

  • Smartwatches

  • Smart bracelets

Medical Equipment: Safety and Reliability

Gigali Medical Battery Series

Gigali's medical batteries are designed with complete safety protection circuits, equalisation circuits, and a battery management unit (BMU). They undergo rigorous testing under varying temperature and current conditions, including abuse tests to ensure safety. These batteries comply with international standards, making them ideal for medical applications.


Features

  • High safety performance: no possibility of internal short circuit

  • Any shape: tailored to your unique requirements

  • Thickness: 0.4 - 8mm; width: 6-50mm

  • Performance: Support for high discharge rate, fast charging

  • Wide operating temperature: -50°C to +50°C or -20°C to +80°C

Safety

  • Safety Tests: Short-Circuit, Over-Charge, Over-Discharge

  • Temperature Range for Tests: 25°C/55°C

  • Result: No fire, no explosion, external temperature ≤150°C

Medical Applications

Image of Gigali Battery Medical Applications

Gigali medical batteries are versatile and can be used in a wide range of medical equipment such as:

  • Hearing aids

  • Electronic stethoscopes

  • Mobile ECG monitors

  • Infusion pumps

  • Ventilators

  • Anesthesia machines

  • Portable X-ray machines

  • Blood glucose meters

  • Defibrillators

Smart Cards: Next-Gen Security

Gigali Smart Card Battery Series

Gigali's smart card batteries are ultra-thin and can withstand temperatures as high as 135°C. They are designed for flexibility, ensuring they won't break or crack when bent or flexed.


Technical Specs

  • Thickness: As thin as 0.37mm

  • Temperature Tolerance: Up to 135°C

Smart Card Applications

These batteries are perfect for smart security and payment cards that feature embedded electronics for displays, biometrics, and sound.


Sensors and Labels: Smart Logistics

Gigali has developed thin and flexible batteries for temperature sensors with printed electronic indicators. These smart sensors ensure the safety and freshness of perishable food products during shipment.

Image of Gigali InSight 48V Lithium Battery suitable for use in Golf Cart Applications

Golf Carts: Unmatched Performance

InSight 48V Lithium Battery

Designed specifically for golf cars, utility vehicles, AGVs, and LSVs, the InSight 48V lithium battery comes with an intuitive battery management system that manages regenerative currents and avoids unnecessary disconnects.


Golf Cart Battery Features (advantages over Lead Acid Batteries)

  • High Energy: Low internal resistance and high efficiency

  • Ultra Safe: Multiple protection systems with high thermal and chemical stability

  • Long life: Up to 3,500 life cycles

  • Light Weight: Up to 50% off saving in space and 70% saving in weight

  • Fast Charge: Up to 2.5 hrs quick charging time

  • Maintenance Free: No daily maintenance required

  • Cost effective: Up to 70% saving in expenditure Vs lead acid batteries

  • Extreme Temperature Performance: Discharge rate up to 85% at -20°C

Customisation

One of the most exciting aspects of Gigali's Li battery manufacturing capabilities for power engineers, is that they specialise in customisation. Their team of battery experts can design the solution tailored to your requirements with very achievable order quantities so you can achieve the size, weight, power, discharge rate and even lead length you need to deliver a battery power solution which is not limited by compromise.

Conclusion

Gigali is not just another battery manufacturer; they are pioneers in the field of energy storage solutions. Their focus on research, use of new materials, self-developed systems, and stringent quality control offers a range of products that are second to none. If you're in the market for reliable, high-quality batteries, a Gigali Li Battery should be at the top of your list.


For more information or to discuss your specific needs, don't hesitate to contact Ineltek.


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